OSCAR Celebration of Student Scholarship and Impact
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College of Engineering and Computing OSCAR Undergraduate Research Scholars Program (URSP) - OSCAR

Enhancing Steel Design Learning by Demonstrating Failure Modes in Steel Connections using Virtual and 3D Printed Models

Author(s): Omar Abu-Khalifa

Mentor(s): Doaa Bondok, Civil and Infrastructure Engineering

Abstract
In introductory steel design courses, students often work with complex and empirical design formulas that were developed through intensive research and were verified through observation rather than theory. Students often struggle with applying these design equations and need more visuals and illustrations to comprehend and use these formulas correctly. This research aims to investigate and propose methods to enhance the understanding of steel design concepts. These methods include 3D-printed connection models and creating illustrative interactive models to visualize concepts like buckling modes and block shear failure in tension members.
Audio Transcript
Hello everyone, my name is Omar Abu-Khalifa. I am a Civil Engineering major in my senior year of University and I’m here today to talk about Enhancing Steel Design Learning by Demonstrating Failure Modes in Steel Connections using Virtual and 3D Printed Models. To get started I want to first give a bit of an introduction to what my research project is focused on. Essentially, in introductory steel design courses, students often work with complex, empirical design formulas. Students often struggle with applying these design equations and need more visuals and illustrations to comprehend and use these formulas correctly. This research aims to investigate methods to improve student understanding of steel design concepts. These methods include developing 3D-printed connection models and creating an illustrative interactive model to visualize concepts likebuckling modes and block shear failure in tension members. Now, what were the goals of the research? When starting this research my mentor and I wanted us to print 3-D models of Steel Connections that demonstrate common failure modes, explore an illustrative interactive model that prospers student engagement similar to the model in figure 2, which was provided by AISC model viewer, demonstrates the failure modes for a double angle brace connection. The model shows tensile and block shear rupture failure. As research progressed, we shifted our goals to explore the implementation of Augmented Reality and Virtuality Reality softwares in education. This goal was based on reading I did over the summer when researching ideas. Now that the research goals have been discussed, let’s talk about the methodology. The first thing I did was conduct a thorough literature review. When conducting the literature review, I read articles that talked about utilizing lab spaces to study the failure in steel beams, conducting site visits so that students can see and visualize steel beams, having the professor use prerecorded lectures, among other things. The next step for me was to go to the MIX to get training in 3-D printing and exposure to 3-D printing. After getting exposure, I modeled standard steel beam-column and moment connections on AutoCAD and printed them. Look at figure 2 to see an example of a beam column connection. After printing, I explored the AISC interactive model viewer as seen in figure 2 and 3. Reflecting back on the research, I recognize that there are many more methods that could be done instead of 3-D printing models and using the interactive model viewer such as utilizing labs and conducting site visits but GMU resources do not allow for this, and planning the logistic behind this makes it more complicated. In addition, more research needs to be done on implementing AR and VR softwares in an education setting. In the future, this research can be expanded by evaluating the effectiveness of the teaching aids, further explore AR and VR softwares, and to continue working on the modeler. I’d like to acknowledge OSCAR, the Civil Engineering Department, AISC, Dr. Bondok and Dr. Lee. Thank you all for your time.

Categories
College of Engineering and Computing OSCAR

Using AI to Quantitatively Analyze Extraocular Muscle Pulley Morphology from MRI

Author(s): Jahayra Guzman-Rivas

Mentor(s): Qi Wei, Bioengineering

Abstract

Strabismus is the misalignment of the eyes, which can be caused by abnormalities in the pulley connective tissues. Magnetic Resonance Imaging (MRI) is used to study the structural and biomechanical features of strabismus. Recently, artificial intelligence (AI) techniques, specifically deep learning, have been implemented in segmenting the images obtained by MRI. However, these techniques need improvements for more accurate depictions of the structures. MRI images from patients with strabismus containing the extraocular muscle pulley morphology were obtained. Deep learning techniques will be used to locate the muscles using pixel-based labeling. Then, segmentation masks will be created containing the muscles with various colors. These locations will be analyzed through two F-measure-based metrics. These metrics are the Intersection of Union (IoU) and the Dice coefficient. While results have not yet been determined, the techniques are expected to accurately show the location of each extraocular muscle through different colors representing each muscle. These techniques are also expected to obtain IoU and Dice scores of close to 1 to show a complete overlap between the original MRI image and the image of the predicted locations. These refinements in the segmentation process will significantly enhance the performance of AI segmentation used for studying strabismus in medical imaging.

Audio Transcript

Hello everyone. My name is Jahayra Guzman-Rivas, and I am a bioengineering student at George Mason University. Today, I will be talking about my research in using artificial intelligence to quantitatively analyze the extraocular pulley morphology from MRI.

It is important to first understand Strabismus for this research project. Strabismus is the misalignment of the eyes. This condition occurs in 0.5 to 5 percent of the global population. Strabismus can be caused by abnormalities in any of the six extraocular muscles and their pulley systems. These five muscles are the medial rectus, lateral rectus, inferior rectus, superior rectus, and superior oblique.

When strabismus is examined in patients, magnetic resonance imaging, or MRI, has been implemented in the clinical spaces as it looks at the neuro-biomechanical factors of eye movements.

However, there are limitations to the use of MRI. When clinicians and trained experts segment the extraocular muscles and other ocular structures manually, it can be very time-consuming and labor-intensive.

In recent years, a specific field of study in Artificial Intelligence, specifically deep learning, has been applied to the process of segmenting the muscles in the eyes. Deep learning is a method in AI that instructs computers how to process data using neural networks. However, these techniques must be improved.

My research involves using deep learning methods to locate extraocular muscles using pixel-based labeling. I will be using MATLAB to implement deep learning methods. I will also use data collected from 13 patients. This data was collected at UCLA and intended for research purposes only.

Before I started using the deep learning methods, I conducted extensive literature reviews to further understand the anatomy of the eye and the utilization of deep learning methods.

I also confirmed which data is available and noted them in a summary sheet.

After noting the available data, I started preparing them for the deep learning methods. I looked at the images for each slice of each muscle for each eye for each patient and renamed them according to their slice and muscle using ImageJ. I then compiled all the slices of all the muscles of each eye of each patient in one folder. This process took about one month as I had 13 patients and 1,662 images to look at.

Since the code I obtained to create the masks required the slices for each eye for each patient to have a different naming format, I had to create new code in MATLAB that organized them into the right format. This took me about a week to complete.

I then used these stacks of images to create masks of the five muscles and have them shown in various colors.

As for the next steps, I must implement them into the deep learning model to train it with masks for each patient for each eye, validate the model, test the model, and adjust the model as needed.

While I made a lot of progress on my project, I could not complete it within this semester. However, I was able to gain a lot from this experience. For example, I was able to enhance my coding skills with MATLAB. Additionally, I gained a better understanding of deep learning algorithms and their implementation in segmentation. I also learned that preprocessing the data before implementing the deep learning methods are critical to the model’s training process.

I want to express many thanks to Dr. Lee and the George Mason University Office of Student Creative Activities and Research as they helped fund this research through the Undergraduate Research Scholars Program. I also want to thank my mentor, Dr. Wei, for guiding me throughout this process. I want to acknowledge Amad Quereshi for guiding me and providing the code needed for my research.

Thank you!

Categories
College of Engineering and Computing Honors College OSCAR

Technology of Tomorrow

Author(s): Alexia De Costa

Mentor(s): Kasey Thomas, University Life

Abstract

This project merges art and technology through an interactive installation that showcases innovations from the Mason Autonomy and Robotics Center (MARC), including ground robots and computer vision. Created through interdisciplinary collaboration, the collection explores the relationship between creativity and technological progress. The first piece, Trailblazers, features ground robots navigating a maze of hedges that resemble the George Mason University logo, while The Digital Mirror reinterprets René Magritte’s The False Mirror to explore computer vision and machine perception. These immersive artworks invite viewers to engage with technology in accessible, thought-provoking ways to foster a deeper connection between people and the technology shaping our future.

Audio Transcript

Art and technology have traditionally been viewed as separate domains, but my project bridges these two areas through the creation of an interactive art installation. This installation showcases some of the remarkable innovations developed at the Mason Autonomy and Robotics Center (MARC), where cutting-edge technology like blimps, ground robots, computer vision, artificial intelligence, and advanced algorithms come to life. By integrating these elements into art, the project aims to highlight the interplay between creativity and technological progress, fostering a deeper appreciation and understanding of both.
The collection itself was developed with the help of students from diverse academic backgrounds. Our collective effort brings together expertise in robotics, computer science, engineering, and the arts, emphasizing the power of interdisciplinary collaboration in creating innovative experiences.
The first piece in the collection, Trailblazers, focuses on the ground robots developed at MARC and their interactions with their surroundings. This artwork features a maze of hedges inspired by George Mason University’s logo, symbolizing innovation and growth. The robots in this piece are equipped with LED-lit spheres that diffuse light, creating a visually captivating effect.
The panels of the piece were laser-cut to accommodate the embedded LEDs. As viewers approach, an ultrasonic sensor detects their movement, activating lights that trace a path through the maze. This interaction mirrors how the ground robots navigate and adapt to changes in their environment. By blending technical precision with artistic design, Trailblazers provides a dynamic sensory experience that showcases the advanced robotics research at MARC and how robots can engage with physical spaces in meaningful ways.
The second piece, The Digital Mirror, offers a contemporary reinterpretation of René Magritte’s The False Mirror which is a surrealist painting depicting a solitary eye reflecting a cloud-filled sky. In this piece, the eye is animated with a servo, camera, and linear actuator, allowing it to move left and right as it follows certain colors in its surroundings.
At the heart of this piece is an exploration of computer vision. The pixelated image within the iris represents how computer vision interprets the world in discrete pixels, while the more detailed background symbolizes the richness and complexity of real-world conditions. This contrast between clarity and abstraction reveals both the imperfections and the incredible potential of computer vision technology. Through its design, The Digital Mirror invites viewers to reflect on how machines perceive the world and the challenges of bridging the gap between digital interpretation and human experience.
These artworks go beyond static displays, they are immersive, interactive experiences that engage audiences on multiple levels. By integrating technology into art, the pieces invite viewers to explore the possibilities of robotics and computer vision in ways that are accessible and thought-provoking. This fusion of creativity and innovation not only highlights the groundbreaking work at MARC but also opens the door for wider conversations about how technology can shape our future.
Through pieces like Trailblazers and The Digital Mirror, this project aims to inspire curiosity and foster a deeper connection between people and the technologies transforming our world.
I would like to express my sincere gratitude to my mentor, Ms. Kasey Thomas, for her invaluable guidance. I am also thankful to Dr. Missy Cummings for her continued support of this project through the MARC. My heartfelt thanks go to the team of students who contributed, and to Dr. Lee, without whom this project would not have been possible. Thank you.

Categories
College of Engineering and Computing

Septic Systems to Climate Change: A Systematic Review of Microbial Processes Under Precipitation, Drought, and Temperature Stress

Author(s): Abdalla Abdalla, Allan Justine Rowley, Yasmine El Messary

Mentor(s): Kirin Emlet Furst, Civil Engineering

Abstract

Septic tank (ST) systems are a cost-effective form of decentralized sanitation widely used globally to manage wastewater. However, these systems face growing challenges from climate change stressors, including extreme precipitation, rising temperatures, and droughts, which can significantly impact their performance and environmental safety. Despite their importance, limited research explores how these stressors influence septic system functionality and risks to groundwater quality and public health. This review assesses the current literature on the effects of precipitation, temperature, and drought on septic system performance, identifying key contaminants and factors contributing to system failure.

A systematic review of studies from three databases (PubMed, Web of Science, and Scopus) identified 50 peer-reviewed articles meeting inclusion criteria. Findings revealed that precipitation causes hydraulic overloading, groundwater infiltration, and physical damage to soil treatment units. High temperatures accelerate microbial digestion, increasing nutrient and solid discharges. Drought exacerbates clogging and reduces soil filtration efficiency. Contaminants identified included nitrate, phosphorus, E. coli, total coliforms, and emerging pollutants like pharmaceuticals and PFAS, with significant research gaps in low- and middle-income regions.

This review underscores the need for climate-adaptive management practices, including integrating green infrastructure for runoff control, advanced treatment units to enhance nutrient removal, and policies promoting regular system maintenance. Addressing vulnerabilities in septic systems is critical to mitigating contamination risks, protecting groundwater resources, and supporting public health. Further research on emerging contaminants and regional differences is essential for sustainable wastewater management in a changing climate.

Audio Transcript

Did you know that nearly one-forth of the world wastewater comes from septic systems but only 48% adequately treat wastewater. These systems rely on soil for natural filtration, making them vulnerable to environmental changes. My research focuses on how climate change stressors-like rain, drought, temperature – affect septic systems and the gaps in our understanding of these impacts.
Septic systems are critical for wastewater management, but they face challenges under climate change. For instance, increased rainfall can overwhelm systems, while droughts can disrupt soil filtration. Despite these risks, limited research exists on climate variables influence septic systems functionality. My goal is to address this gap by reviewing peer-reviewed literature to understand these impacts.
To identify relevant studies, I conducted systematic searches across PubMed, Scopus and Web of Science. I used specific keyword strings like “climate change”, “ septic systems”, and “precipitation” to retrieve data. For example, one search on PubMed yielded 226 results, while Scopus returned 1840. Across all searches and databases, I identified 196 unique articles after removing duplicates. These were screened based on relevance, language and focus on septic systems affects by climate stressors. The screening process included title, abstract and full- text reviews, which narrows down the pool to 50 for detailed analysis.
In conclusion, septic systems are vital yet vulnerable infrastructure. By understanding how climate change impacts them, we can better adapt to future challenges. To learn more about my findings or discuss collaboration opportunities, please feel free to reach out. Thank you!

Categories
College of Engineering and Computing OSCAR

Relationship Between Eye movement and Eye Muscle on Ultrasound

Author(s): Andrew J Ryan, Zeinab Elahy

Mentor(s): Qi Wei, Bioengineering

Abstract

The advancement of bioimaging technologies has significantly progressed in recent years, which can be used to image many parts of the body. However, despite these developments, the human eye remains relatively understudied in dynamic imaging. By utilizing ultrasound imaging, we can learn more about the movement of the eye muscles while the eye is moving, particularly the medial rectus muscle (MRM). This can provide new avenues for diagnostic capabilities. The purpose of this study was to analyze the relationship between eye movement and the MRM echo-intesnity (echo-texture) on ultrasound. We hypothesized that there is a periodic relationship between eye movement and muscle echo-texture. In this study, we utilized eye data from multiple subjects. Our team obtained IRB approval to obtain images, with all participants providing consent before enrolling in the imaging study. The participants were asks to move their gaze from left to right and vice versa, following a target. This gave us series of image stacks, containing an average of 220 frames. Using MATLAB App Designer, we created an application that can load image stacks of ultrasound; shade in, annotate, and trace the MRM; and save the tracings as a MATLAB cell struct file. That file was then subsequently processed in another code, using MATLAB regionprops function, to produce a figure that quantifies the muscle echo-intensity (tracings) over gaze (frames). The results suggested that there is a periodic relationship between MRM echo intensity and eye movement. More data must be collected to acquire a more accurate interpretation.

Audio Transcript

Hello everyone, I’m Zeinab and my URSP research was analyzing the relationship between eye movement and extrocular muscle movement on ultrasound images. This was in collaboration with the Bioengineering Department at George Mason.

So extrocular muscles are just a fancy word for eye muscles. The eye muscles we focused on for this research was this muscle, the medial rectus muscle. And it’s the muscle that is closest to the nose on both eyes. So this right here is the right eye. Here we have, this would be the nose and this muscle is basically in charge of moving this eye toward the nose.
So it’s in charge of moving the right eye to the left and on the opposite side same thing.
It’s in charge of moving the left eye to the right. And any problems with this muscle could result in double vision or being cross-side. So how would a doctor and eye doctor examine that or examine the eyes in general?

Well there are different methods to take images of the eye, there’s retinal imaging, which is probably the one most people have had taken before. That provides information on the optic nerves and your vision. In serious cases, the doctor might want to look at the bone structure or muscles in the surrounding areas of the eyes. And that’s when they would use X-ray or CT or MRI imaging. These are all very innovative, but the problem is they provide still images. What if we want to somehow image or compile a video of the eye while the eye is moving or look at it in real time?

That’s when we turn the ultrasound imaging. A clinician or a technician will run a small probe on your eyelid or under the eyelid. The patient might keep their eye closed or open depending on the procedure. And that will get you this image right here. Ocular ultrasound imaging is used a lot. It can be used to find foreign bodies such as tumors and blood pooling and to evaluate any trauma in the eye, evaluate the optic nerve, any lens detachments. However, there are no studies on evaluating how the muscle changes.
And we can only see that change when the eye is moving. So that’s the topic we wanted to research.

What is the relationship between eye movement and the medial rectus muscle’s echo intensity? And by echo intensity, I mean the ultrasound image pixel intensity of the muscle,
which can kind of quantify as the general shape of it.

For my research, we conducted ocular ultrasound on multiple participants,
multiple trials. In order to process those movements and segment that muscle intensity,
we used MATLAB app designer to trace the MRM on each ultrasound session, tracing every 5 to 10 frames. And then we used MATLAB to convert those tracing into a figure and quantify the results.

All right, so first we have one example of an ultrasound image stack that we took. This is the right eye. And here’s the pupil area right here. So we asked the participant to move their eye left and right while looking at a target. I know it looks like it’s going up and down,
but that’s just because of the position of the probe. And down here is the medial rectus muscle. And as you can see, you can already see the muscle changing. The echo intensity and the shape is changing while the participant is moving their eye left and right.

And just the screen recording of how I did this,as you can see, I have the image stacks loaded here on the MATLAB app. There are 224 frames in this one. I can move them around and I traced every 5 frames or so. And to demonstrate right here is the medial rectus muscle. And so I traced right around that outline. I normally do this zoomed in, but for demonstration purposes, I zoomed out. And then I would go to the next frame. Again, normally I would do it every 5 to 10 frames, but I’ll just trace this one right here. And then after that, I would save the annotations of all the traced muscles
as a MATLAB cell-struct file.

All right, so after processing that, here is one of the ultrasound sessions. And this is the figure that we were able to generate. The y-axis is the muscle intensity while the x-axis is the frame. And again, we can correspond frame with time or as the muscle, as the eye moves. Excuse me. And so these blue dots are representatives of the tracings that I did
and this red line is the periodic regression that we fitted it with. And to kind of illustrate that right here, you can see the beginning frames, the beginning segments that I did. They’re kind of similar. So the muscle was hardly moving, which means the eye was probably not moving. And so if I press play right here, we can see that is true. Okay, right now for those first few seconds, the eye was not moving. So we can say up to frame 60, 50 or so. The eye wasn’t moving and so the muscle wasn’t moving. The muscle wasn’t changing. You could see the shaded areas that I would do were probably not, not too different from each other.
And so right now, the eye moves to the left. It moves to leftmost and this is probably where the leftmost is. And so the muscle echo intensity, you can see here it’s a lot smaller. It’s almost really thin. That means the echo intensity was going down, which again is shown here. That makes sense. So much so that right here, when the eye just changes direction,
so probably around 80, right here. Around frame 80, the eye starts to change direction. And so the muscle is getting bigger as the eye is moving to the right. And that again makes sense. The eye moves to the right, the muscle echo intensity just gets bigger and bigger. Up until this peak right here, again, the eye changes direction and starts to move to the left. And we have that cycle again, comes back now. And again, notice the muscle echo intensity is very big and then it starts to get small again. So we can conclude that at every peak, that’s represented at the eye changing direction because the muscle changes shape.
And so we can say that there is a relationship between gaze and muscle echo intensity. These results suggest it. They don’t necessarily say it, but they suggest it.

Now, there were some limitations to these methods. First off, it was very time consuming.
Tracing every 10 frames took about 10 minutes. Tracing every be 5 frames took longer, about 15, 20 minutes. Now, that doesn’t seem long, but every participant conducted 6 trials. So compiling all the tracings were just one participant takes anywhere between an hour to an hour and a half. Another limitation was that some of these images of the eyes
were bit unclear, which made me not trace it at all sometimes. So if you can see in this image right here, there’s a giant gap between these two frames. I didn’t take any images here or any tracings here because it was just hard to see on the ultrasound. And so that created this giant decrease in the regression. And that would not create some accurate results. Another thing was that there were some problems with the coding and the apps.
And so we spent a lot of time troubleshooting and debugging. And finally, the results were very promising. However, we would need more participants, more data in order to reach a better conclusion.

And so our next steps would be to gather more data from more participants. And then again, because tracing is time consuming, we would want to look into possibly making the tracing process automatic using machine learning processes. And then we can analyze how the maximum muscle thickness changes as the eye moves as well. And for long term, we can examine the same relationship with the other five extracurricular muscles.

All right, so to conclude, again, we found a periodic relationship between the MRM and gaze. In general, ultrasound is a very useful imaging technology. This type of research is very novel and innovative. Research on the eye and eye movement, though fairly understudied, has a promising future with these types of developments. And special thanks to OSCARS for their URSP funding, our participants of the study, the Department of Bioengineering, especially Dr. Wei and the Biomechanics Lab. Thank you very much for watching.

Categories
College of Engineering and Computing

Precise Fiber Alignment in SLA 3D Printing of Composite Polymers

Author(s): Muhammad Sardar

Mentor(s): Shaghayegh Bagheri, Department of Mechanical Engineering

Abstract

Over recent decades, 3D printing, or additive manufacturing (AM), has experienced remarkable growth, finding extensive applications in consumer and light industrial sectors. Despite its advancements, the technology remains constrained by material limitations and challenges in producing composite materials with tailored properties. Stereolithography (SLA), a prominent rapid prototyping technique that utilizes a focused ultraviolet (UV) light beam, offers distinct advantages over other methods due to its exceptionally high resolution. By printing ultra-thin layers, SLA achieves precise replication of intricate details, making it a preferred choice for complex designs. However, commercially available SLA printers face inherent challenges, including anisotropic mechanical properties and difficulties in achieving controlled fiber orientation during composite production. Controlled fiber alignment is critical for composite applications in industries such as aerospace, medicine, thermal management, and computing due to its direct impact on mechanical, thermal, and electrical properties. In these fields, precise fiber orientation enhances load-bearing capacity, structural integrity, and thermal and electrical performance of materials, meeting stringent operational requirements. This paper proposes a novel solution by integrating an electromagnetic fiber alignment system into an in-house-developed SLA 3D printer. By employing electromagnets to manipulate reinforcing fibers in real-time during the printing process, this system ensures precise and consistent alignment at 0 and 90 degrees. The resulting composites exhibit significantly improved mechanical properties, addressing the key limitations of traditional SLA 3D printing. This innovation enables the production of components with enhanced strength, durability, and specialized thermal and electrical characteristics, paving the way for breakthroughs in manufacturing. The proposed approach holds transformative potential for industries including aerospace, automotive, medical, computing, and consumer goods, offering a new horizon for the fabrication of high-performance materials and components.

Audio Transcript

Hello everyone, My name is Muhammad Sardar and I’ll be presenting my research project on Precise Fiber Alignment in SLA 3D Printing of Composite Polymers.
This is my team, Dr. Bagheri is the primary investigator of our project and Kunal is a PhD student I am working with on this project.
To provide an introduction to my topic, SLA 3D printing sets the benchmark for precision manufacturing, delivering industry-leading part accuracy, intricate detail, and superior sidewall quality. This advanced additive manufacturing process uses a UV light source to cure liquid photopolymer resin layer by layer, creating highly detailed parts from a vat of resin. The printer’s platform moves incrementally to the chosen layer thickness, ensuring meticulous layer-by-layer construction until the entire part is complete. After printing, parts undergo washing, support removal, and final curing to achieve end-use quality. With options ranging from single to dual-laser systems, SLA redefines precision and reliability in 3D printing, bringing designs to life with flawless accuracy and detail.
As industries grow, the demand for materials with enhanced tensile strength and stiffness continues to rise, particularly in aerospace, medical, thermal, and computer applications where both durability and intricate designs are essential. Fiber-reinforced composites are the ideal solution, but their true potential depends on achieving precise fiber alignment during the printing process. Misalignment can create weak points, compromising the structural integrity and performance of the final product. To overcome this challenge, we’ve developed an innovative Electromagnetic Fiber Alignment System (EFAS) integrated into a custom SLA 3D printer. Using electromagnets within the printing chamber, this system enables real-time manipulation of reinforcing fibers in the liquid resin, ensuring controlled and uniform alignment for unmatched strength and precision in every print.
This picture illustrates the design of the SLA printer we are using for this project.
If we focus on the area where the resin vat is located, you’ll notice that we have modified the resin vat by integrating two electromagnets.
When resin containing metallic fibers is added to the vat and the printer is activated, the electromagnets generate a magnetic flux.
This flux alters the orientation of the fibers, aligning them in a specific direction to enhance the material’s properties.
These are the results we’ve obtained so far with samples printed with the filler fibers aligned at 90 degrees and 0 degrees. Alternating alignment is observed when the samples are printed without activating the electromagnets.
These images show the printer we used in the lab, along with the modifications made to the resin vat, including the addition of attached electromagnets.
Our innovation opens new possibilities across diverse applications by leveraging precise fiber alignment in composite materials. In tissue engineering, it enables the creation of customizable scaffolds with controlled pore sizes and fiber orientations, promoting improved cell growth and tissue regeneration. For heat exchangers, it enhances thermal conductivity and heat transfer efficiency, thanks to strategically aligned fibers in polymer structures. In structural design, it delivers high-strength, lightweight components with superior rigidity, ideal for demanding applications. Additionally, in computer hardware, it facilitates the production of lightweight, durable components with improved thermal management, meeting the needs of modern technology.
Incorporating metallic fillers into SLA photopolymer resin significantly enhances thermal and mechanical properties, offering tailored solutions for advanced applications. Halloysite Nano-clay, when added in small amounts, improves thermal conductivity by 5.87%, for example. Boron Nitride, at higher concentrations, shows remarkable improvements. Similarly, Graphene Oxide and others. These enhancements highlight the transformative potential of metallic fillers in optimizing the performance of 3D-printed composites.

Categories
College of Engineering and Computing

Precise Fiber Alignment in SLA 3D Printing of Composite Polymers

Author(s): Muhammad Sardar

Mentor(s): Shaghayegh Bagheri, Department of Mechanical Engineering

Abstract

Over recent decades, 3D printing, or additive manufacturing (AM), has experienced remarkable growth, finding extensive applications in consumer and light industrial sectors. Despite its advancements, the technology remains constrained by material limitations and challenges in producing composite materials with tailored properties. Stereolithography (SLA), a prominent rapid prototyping technique that utilizes a focused ultraviolet (UV) light beam, offers distinct advantages over other methods due to its exceptionally high resolution. By printing ultra-thin layers, SLA achieves precise replication of intricate details, making it a preferred choice for complex designs. However, commercially available SLA printers face inherent challenges, including anisotropic mechanical properties and difficulties in achieving controlled fiber orientation during composite production. Controlled fiber alignment is critical for composite applications in industries such as aerospace, medicine, thermal management, and computing due to its direct impact on mechanical, thermal, and electrical properties. In these fields, precise fiber orientation enhances load-bearing capacity, structural integrity, and thermal and electrical performance of materials, meeting stringent operational requirements. This paper proposes a novel solution by integrating an electromagnetic fiber alignment system into an in-house-developed SLA 3D printer. By employing electromagnets to manipulate reinforcing fibers in real-time during the printing process, this system ensures precise and consistent alignment at 0 and 90 degrees. The resulting composites exhibit significantly improved mechanical properties, addressing the key limitations of traditional SLA 3D printing. This innovation enables the production of components with enhanced strength, durability, and specialized thermal and electrical characteristics, paving the way for breakthroughs in manufacturing. The proposed approach holds transformative potential for industries including aerospace, automotive, medical, computing, and consumer goods, offering a new horizon for the fabrication of high-performance materials and components.

Audio Transcript

Hello everyone, My name is Muhammad Sardar and I’ll be presenting my research project on Precise Fiber Alignment in SLA 3D Printing of Composite Polymers.
This is my team, Dr. Bagheri is the primary investigator of our project and Kunal is a PhD student I am working with on this project.
To provide an introduction to my topic, SLA 3D printing sets the benchmark for precision manufacturing, delivering industry-leading part accuracy, intricate detail, and superior sidewall quality. This advanced additive manufacturing process uses a UV light source to cure liquid photopolymer resin layer by layer, creating highly detailed parts from a vat of resin. The printer’s platform moves incrementally to the chosen layer thickness, ensuring meticulous layer-by-layer construction until the entire part is complete. After printing, parts undergo washing, support removal, and final curing to achieve end-use quality. With options ranging from single to dual-laser systems, SLA redefines precision and reliability in 3D printing, bringing designs to life with flawless accuracy and detail.
As industries grow, the demand for materials with enhanced tensile strength and stiffness continues to rise, particularly in aerospace, medical, thermal, and computer applications where both durability and intricate designs are essential. Fiber-reinforced composites are the ideal solution, but their true potential depends on achieving precise fiber alignment during the printing process. Misalignment can create weak points, compromising the structural integrity and performance of the final product. To overcome this challenge, we’ve developed an innovative Electromagnetic Fiber Alignment System (EFAS) integrated into a custom SLA 3D printer. Using electromagnets within the printing chamber, this system enables real-time manipulation of reinforcing fibers in the liquid resin, ensuring controlled and uniform alignment for unmatched strength and precision in every print.
This picture illustrates the design of the SLA printer we are using for this project.
If we focus on the area where the resin vat is located, you’ll notice that we have modified the resin vat by integrating two electromagnets.
When resin containing metallic fibers is added to the vat and the printer is activated, the electromagnets generate a magnetic flux.
This flux alters the orientation of the fibers, aligning them in a specific direction to enhance the material’s properties.
These are the results we’ve obtained so far with samples printed with the filler fibers aligned at 90 degrees and 0 degrees. Alternating alignment is observed when the samples are printed without activating the electromagnets.
These images show the printer we used in the lab, along with the modifications made to the resin vat, including the addition of attached electromagnets.
Our innovation opens new possibilities across diverse applications by leveraging precise fiber alignment in composite materials. In tissue engineering, it enables the creation of customizable scaffolds with controlled pore sizes and fiber orientations, promoting improved cell growth and tissue regeneration. For heat exchangers, it enhances thermal conductivity and heat transfer efficiency, thanks to strategically aligned fibers in polymer structures. In structural design, it delivers high-strength, lightweight components with superior rigidity, ideal for demanding applications. Additionally, in computer hardware, it facilitates the production of lightweight, durable components with improved thermal management, meeting the needs of modern technology.
Incorporating metallic fillers into SLA photopolymer resin significantly enhances thermal and mechanical properties, offering tailored solutions for advanced applications. Halloysite Nano-clay, when added in small amounts, improves thermal conductivity by 5.87%, for example. Boron Nitride, at higher concentrations, shows remarkable improvements. Similarly, Graphene Oxide and others. These enhancements highlight the transformative potential of metallic fillers in optimizing the performance of 3D-printed composites.

Categories
College of Engineering and Computing OSCAR

Neuromuscular Profiles and Load Monitoring in Collegiate Volleyball Athletes

Author(s): Erica King, Lauren Distad, Noelle Saine

Mentor(s): Margaret Jones, Sport Management

Abstract
Court sport athletes who experience a high number of jumps have an increased risk of knee and patellar injuries. To maintain health and decrease patellar tendinopathy and overuse injuries, different methods have been explored. In pre-season field sports injuries often increase due to the abrupt changes of workload. The current research investigates the pre-season workload of collegiate women volleyball (WVB) athletes to assess tendon pathologies Over the course of the pre-season (n=15 days), inertial measurement units (IMU) tracked number of elevated landings (when athletes landing force exceeds 15Gs) in 17 WVB athletes. In addition to the IMU data, weekly musculoskeletal ultrasound (US) screenings of the left and right patellar tendons were conducted in order to track patellar thickness as it could be indicative of patellar tendinopathy. Each tendon was measured distally three times and the average taken to ensure precision. Results showed the data to be normally distributed (Shapiro-Wilks test: p = 0.3471). Repeated measures correlations between number of elevated landings and left distal patellar tendon average thickness (LDisAvg) were not significant (r = 0.231, p = 0.407). A linear model with athlete effects indicated significant relationships between LDisAvg and elevated landing number for four WVB athletes (p < 0.05). Further investigation into athlete specific factors such as academic class, training history, and physical conditions is warranted. It is expected the findings from the current study will add to knowledge of pre-season load monitoring and inform training program design for VB practitioners.
Audio Transcript
Hello, my name is Lauren Distad and my research is on neuromuscular profiles and load monitoring in collegiate volleyball athletes. Here is the outline for my talk today To begin with college athletics: 75% of athletes will experience a muscular skeletal injury over the four-year collegiate career. The cost of these injuries includes lost playing time, potential increase in games lost, and long- lasting effects of injury to the quality of life. So why study volleyball? Volleyball athletes experience the highest jump load out of any sport and report the highest rates of chronic knee pain. Injuries have been seen to relate to the amount of work done. Load monitoring of athletes has become quite common and is done throughout all phases of training, including preseason, in season, and offseason. For the current study we have chosen to study preseason as it is a 3-week period of high-intensity training. External loads, seen on the right side is the physical load completed by the athlete. Internal load seen on the left side is how well the body responds to that load. For our study we will be determined external load through the use of vert jump tracker and internal load through the use of ultrasound measurements of the distal patellar tendon. The purpose of this study was to investigate the relationship between elevated landings and the distal patellar tendon thickness during a woman’s collegiate volleyball preseason to explore how jump load can affect the soft tissue composition of the knee. The study included 17 NCAA division 1 collegiate volleyball athletes at George Mason over the course of a 3-week preseason, with daily and weekly assessments. The first assessment tool we used was vert, an inertial measurement unit or IMU tracker at every practice session. It evaluated the number of elevated landings which is when an athlete’s landing force exceeds 15 GS. The second is ultrasound measurements with the use of clarius ultrasound to obtain weekly measurements of right and left distal patellar tendon thickness, three times to obtain an average measurement. We further evaluated using vert and ultrasound data ran through R software. We started with the residual analysis and a Shapiro-Wilk which showed a normal distribution. Then went on to repeated measures correlation between the number of elevated landings and the left distal patellar tendon thickness which was insignificant and showed that the number of elevated landings is not a strong predictor of overall left distal average patellar tendon thickness. We then moved on to a linear model with athlete effects which showed that four athletes had statistically significant P values and showed that the correlation between the left distal patellar tendon thickness and the number of elevated landings in the preseason was significant. The overall the model had a strong fit and is statistically significant. This figure shows the relationship between the number of elevated landings in the preseason and the left distal patellar tendon thickness for all 17 athletes, of which only four showed statistical significance. The results suggest that we need to look at athlete specific effects. This is because only four out of the 17 athletes showed a significance in the correlation between the number of elevated landings in the preseason and their left distal patellar tendon thickness. Additional factors that could be explored include training history, physical condition, performance in a specific setting, and especially academic class as the four significant athletes were all freshmen. Here are my acknowledgements and my resources. Thank you for your time and thank you for listening. Go patriots!

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College of Engineering and Computing

Nanoparticle-Mediated Delivery of Therapeutics for Idiopathic Pulmonary Fibrosis

Author(s): Tiffany Nguyen

Mentor(s): Jeffrey Moran, Mechanical Engineering

Abstract

Idiopathic pulmonary fibrosis (IPF) is a chronic lung disease where excessive scar tissue develops in the lungs, causing the lungs to stiffen and lose function. This project explores a nanotechnology-based drug delivery system to improve treatment options for IPF patients by directly targeting fibrotic lung tissue. Inflammation plays a key role in IPF progression, so we investigate whether the anti-inflammatory drug, tofacitinib, could disrupt this scar tissue development. To directly deliver this drug to diseased sites, we coat them with magnetic iron oxide nanoparticles (IONPs) to form “TofaBots.” A magnetic field will guide these nanoparticles through a simulated extracellular matrix (ECM), employing mechanical and biochemical strategies to overcome IPF’s dense fibrotic barrier. Dynamic light scattering (DLS) characterizes nanoparticle size to ensure proper penetration of the ECM pores. Experiments with hydrogels will be conducted to evaluate this method’s effectiveness in navigating the ECM. Future studies will incorporate patient-derived lung tissues for more realistic testing of TofaBots. Furthermore, the nanoparticles will be coated with an enzyme, collagenase, to potentially increase the drug’s permeability through the ECM. We anticipate that collagenase-coated nanoparticles will efficiently break through the ECM, suggesting that these methods could treat IPF and potentially stop or reverse the progression of this disease.

Audio Transcript

Hello, my name is Tiffany Nguyen, and I’m a senior at George Mason University, majoring in bioengineering. I’m conducting research on Nanoparticle-Mediated Delivery of Therapeutics for Idiopathic Pulmonary Fibrosis, or IPF.
IPF is a serious lung disease in which scar tissue builds up in the lungs at an abnormal rate. This uncontrolled scarring makes the lungs stiffer and makes it difficult to breathe. The cause of IPF is unknown, which is what “idiopathic” means.
Unfortunately, there is no cure for IPF, and there are only two FDA-approved drugs to treat it (Ofev and Esbriet), both of which have limited efficacy and severe side effects. Part of the reason these drugs are not very effective is that they have difficulty penetrating the dense, stiff extracellular matrix that surrounds the sites of severe fibrosis. As a result of the degraded lung function and limited treatment options, IPF is often deadly, as it claims over 40,000 lives in the U.S. per year, which is a comparable total to breast cancer.
This research aims to address the question: “Can we improve treatment of IPF by using magnetic nanoparticles to directly deliver the drugs deep within fibrotic lung tissue?” Our approach is to attach magnetic nanoparticles to the drugs and then use magnetic fields to propel these composites through the tissue.
We call these “Tofa-Bots”, which are composites of iron oxide nanoparticles, or IONPs, and tofacitinib, an anti-inflammatory drug. If we can deliver an anti-inflammatory drug directly to the sites of severe fibrosis, we hypothesize that we can interrupt the inflammation process that is known to exacerbate fibrosis, and this could potentially slow down or even reverse the effects of this disease.
Our approach to creating Tofa-Bots involves coating tofacitinib with IONPs. This will be done by using the following procedure on the left right here. The image on the right shows a Tofa-Bot particle, where the white bumps are the IONPs that decorate the surface of the Tofa.
This semester, we have successfully measured the size distribution of these Tofa-Bots by using a tool called dynamic light scattering, in which a laser beam is passed through a sample to measure the motion and size of the particles. As a result, we saw that the size distribution was consistent, showing us that they are around 1 micrometer.
We also analyzed the Tofa-Bots by using scanning electron microscopy to confirm the attachment of the IONPs to the drug. As you can see, there are bumps on the surface of the water-dried sample, which we believe are the IONPs decorated onto the surface of the tofacitinib.
We have also done some preliminary testing of the IONPs in different hydrogel concentrations as a model of fibrotic lung tissue. As a result, I observed that the nanoparticles move more efficiently in lower hydrogel concentrations, showing us that the Tofa-Bots successfully penetrated the hydrogels. In addition, I also designed a 3D-printed magnet holder, ensuring that the magnet stays in place during these experiments.
Our next step is to test the Tofa-Bots in hydrogels, allowing us to see how well this method works. In the future, we also plan to incorporate patient-derived lung tissues in these hydrogels for even more realistic testing. To further enhance the efficiency of Tofa-Bots, we plan to use collagenase as an additional layer. Collagenase is an enzyme that breaks down collagen, which is one of the main components of the ECM. We believe that the use of collagenase may help these nanoparticles move more efficiently.
I would like to show appreciation to my mentor, Dr. Moran, for supporting me and guiding me throughout this project, as well as Dr. Singh for providing additional guidance. I would also like to thank Dr. Grant and her team for developing the hydrogels to help with our research, along with the INOVA hospital and IPF patients for donating their lung tissue. Lastly, I would like to thank the OSCAR and URSP programs for providing me with the funding and information I need to work on this project. Thank you!

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College of Engineering and Computing OSCAR

An Evaluation of Viewpoint Diversity and Polarization Measurement Techniques

Author(s): Reva Hirave

Mentor(s): Antonis Anastasopoulos, Computer Science

Abstract

Polarization and viewpoint diversity are central to understanding online discourse, as they shape public opinion, influence democratic processes, and impact social cohesion. This literature review examines existing methods to measure polarization and viewpoint diversity in unstructured and dynamic online conversations. It categorizes approaches into three primary paradigms: content-based, network-based, and interactional methods. Content-based methods leverage linguistic features like sentiment and topic modeling but often face challenges with unstructured data and dataset biases. Network-based approaches model user interactions, such as replies and co-occurrences, to identify segregation and shared vocabularies, though they grapple with scalability and interpretability issues. Interactional methods delve into conversational dynamics, focusing on engagement patterns, emotional escalation, and argumentation, yet remain computationally intensive and context-dependent.

The review highlights the strengths and limitations of each approach, emphasizing the need for interdisciplinary methods that combine textual analysis, network modeling, and interactional dynamics. By synthesizing these perspectives, this review identifies gaps and future directions for developing comprehensive and adaptable metrics to better understand polarization and diversity in online conversations.

Audio Transcript

hello my name is Reva Hirave and I’m a fourth year computer science student this is my project an evaluation of viewpoint diversity and polarization measurement techniques this project was done under the mentorship of Dr an asopos with the Department of computer

science it’s not a secret that social media plays a huge role in shaping public opinion it’s a place where people from all over the place can come together exchanging ideas and perspectives but it’s also where we see some of the sharpest divides and this is often in the form of of ideological polarization understanding this is crucial not just for social science research but also for real world issues like content matter content moderation and the way online communities evolve so what’s the problem online conversations don’t always have clear boundaries conversations can Veer off in tangents topics shift super quickly and these contexts are always changing so this makes it really hard for researchers to analyze what’s actually going on in these digital spaces so the working research question for this project is how can we develop robust and and adaptable metrics to measure ideological polarization and Viewpoint diversity in online conversations across different social media

platforms to tackle the to tackle these issues researchers currently use three main methods to study these online interactions content based network-based and interactional these approaches each focus on a different aspect of online communication content-based methods look at the actual words people are using network-based methods track how people interact with each other and Inter and interactional methods focus on the back and forth Dynamics so how do people actually respond to to each other in conversation so we’re going to go a little bit deeper into these first let’s talk about content based methods these analyze the actual content of conversations it’s all about the words that people are using and what these words mean um sentiment analysis is one example where text is classified as positive negative for neutral and emotion an Anis takes this one step further tagging text with emotions like anger Joy or fear another useful tool is topic modeling which helps identify themes and conversations this lets us see how different user groups are talking about the same topics but there’s still some but there’s still some challenges here social media data is messy and unstructured and it can vary a lot across platforms plus annotated data sets used for training these models can often be biased which can affect the accuracy of results next next let’s look at network-based methods these focus on how users interact with other with each other for example how often do users do users reply to each other like post or share content there are two key types of networks we analyze here first we have interaction networks which show how users are connected through their actions you might notice P patterns where like-minded people tend to tend to engage with each other and form their own clusters and this can contribute to the ideological Echo chamber effect that we mentioned earlier second co-occurrence networks look at how different vocabularies emerge within groups if we track which groups or which words tend to appear together we can see if different groups are using different um different forms of language however as you might guess these methods do come with challenges of their owns um as analyzing vast amounts of data can be pretty difficult and interpreting these large networks is a whole other is a whole other mess finally we have interactional methods these methods dive into into the Dynamics of conversation itself are these interactions constructive or confrontational are users building on each other’s ideas or just attacking each other a major concern here is that is that marginalized viewpoints often get disproportionately negative feedback this this can actually create a lack of inclusivity and can deepen polarization further we also look at argumentation are people making fact based fact-based points or or emotional appeals another interesting Tren trend is emotional escalation negative emotions like fear and anger tend to spread especially in response to confrontational interactions still these methods have limitations of their own because they’re very context dependent what works on one platform and on one topic might not work on the other and they and these uh and these can also be super computationally expensive to analyze just because there are a lot of interactions that happen that happen on these

platforms so so to summarize understanding understanding polarization and Viewpoint diversity is really important for for understanding the broader impact that online discourse has on society and democracy by using content based network-based and interactional methods we can get a much clearer picture of how people are communicating online but there’s still a lot of work to be done we need to develop more more more robust metrics to track polarization and Viewpoint diversity across different online environments and that’s why my spring 2025 USP project will focus on creating a comprehensive adaptable framework for measuring polarization across a variety of online context hopefully this will help us understand these Dynamics better and ultimately improve social media platforms for everyone thank you for watching

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College of Engineering and Computing Honors College OSCAR

Privacy Concerns vs Product Desires: Unpacking Big Tech and the User Dilemma

Author(s): Mercy Wolverton

Mentor(s): Collin Hawley, Honors College

Abstract

Data privacy scholarship follows a historical trajectory mirroring the evolution of digital technologies. As technology became ubiquitous in households, studies explored the relationship between its integration into daily life and users‘ data privacy behavior. Researchers found that there was a “Privacy Paradox” where users understand risks associated with their behavior yet continue to behave in an unsafe way (Aivazpour 5).

Studies such as Heinrich and Gerhart‘s found that “while students express concern for their privacy when using mobile devices and express an intent to use additional privacy-enhancing technology, their behavior using mobile device protections does not change, even after an educational intervention” (1). Aivazpour‘s study found that “both the Big Five variables and the impulsivity variables are significant predictors of information disclosure independent of each other” (1). Additionally, research pursues social theories such as the “lemming effect”, investigating how social and peer pressures shaped individuals’ conformity to data-protection norms (Synman et al 1).

However, Synman‘s research has only taken place in Australia (1). Furthermore, the “lemming effect” is not the exclusive social theory to possibly explain the influence of a group on an individual and future research should also be done regarding other social theories (Synman et al 1). My research is dedicated to unraveling the complexities of data privacy behaviors within the broader societal context. Employing a quantitative approach, I utilized a modified Likert scale-type questionnaire, drawing from the Human Aspects of Information Security Questionnaire (HAIS-Q), to gather insights from random GMU students. Through surveys and data analysis, I seek to uncover patterns and predictors of data privacy behaviors, with a particular focus on understanding the enduring ‘Privacy Paradox.’ Preliminary findings suggest a significant disparity between users’ stated concerns about privacy and their actual behaviors, highlighting the need for further exploration into the factors driving this phenomenon.

Audio Transcript

Have you ever stopped to think about the sheer volume of personal data generated by your online interactions? Think about it. Every search query, every post, every click contributes to a treasure trove of personal information. From our preferences and habits to our locations and interests our digital footprint tells a detailed story about who we are. But who’s collecting all this data? Big tech companies like Google, Facebook, and Amazon are constantly harvesting our information to tailor advertisements, improve user experiences, and even influence our behaviors. In fact, Big Tech enjoys the benefits of network effects, where each additional user improves the value of the product. With this phenomenon, users aren’t paying in monetary values instead users attention funds Big Tech fueling the expansion of their data empires. However amidst this data driven landscape there’s a glaring lack of regulations in place to protect users with current regulations like the FTC Section 5 focusing primarily on antitrust indirectly and unreliably managing the implications of big data and data privacy. This leaves the role of protecting personal data in the hands of the user. Yet amidst growing concerns about data privacy there’s a fascinating paradox at play. While many express apprehensions about the extent of data collection, our actual behaviors often contradict these sentiments. This phenomenon, known as the Privacy Paradox, highlights the complex contradiction between our knowledge and actions in the digital sphere. The question now is why? Research suggests that our peers can play a significant role in shaping our actions. So whether it’s through social norms or direct influence could the choices of those around us impact our own decisions regarding data privacy? Through surveys and data analysis my research this spring at George Mason University delves deep into the Dynamics of data privacy. Utilizing a quantitative approach I designed a modified Five Point Likert scale questionnaire based off the human aspects of information security questionnaire. The questionnaire focuses on key areas such as password management, email use, internet use, social media use, and mobile devices. Data was gathered from a diverse sample of GMU undergraduate students with particular attention to possible social influences from their peers data privacy behaviors. Upon conducting quick analysis of survey responses intriguing disparities emerge. For instance when asked about accessing dubious or suspicious sites 98% of respondents correctly identified the associated risks. However when presented with scenarios related to peer Behavior the disparity between knowledge and actual behavior became evident. For instance when asked about visiting questionable websites for free resources given that their peers do a significant portion of respondents indicated agreement despite potential concerns about safety and legitimacy. These findings underscore the complex interplay between individual knowledge, peer influence and actual behaviors when it comes to data privacy. But an unexpected complexity also introduced itself when looking at the data safe behaviors related to internet use compared to that of mobile devices there were greatly varying extents of the Privacy Paradox effect. While the majority of respondents would contradict their knowledge when it comes to internet use, considerably less would do so when it comes to mobile device security. By unpacking these nuances my research while just in the beginning stages aims to provide information so that we can better understand how to mitigate the risks posed by the ever evolving landscape of data privacy. Moving forward I will continue to analyze survey data conduct further tests to further explore these dynamics specifically pursuing the influence of peer behavior as well as other possible subtopic specific influences. By identifying patterns and trends we can develop targeted interventions to bridge the gap between awareness and action in the realm of data privacy. Ultimately my goal is to contribute to a more privacy conscious society where individuals are empowered to protect their digital identities and navigate the digital landscape with confidence.

Categories
College of Engineering and Computing

Comparative Analysis of Mechanical and Surface Characterization of PLA/HA Composites via Different Fabrication Methods

Author(s): Muhammad Sardar

Mentor(s): Shaghayegh Bagheri, Department of Mechanical Engineering

Abstract

Numerous studies in the field have commonly relied on a singular mixing method for composite formulation, without delving into the comparison of various mixing techniques. Consequently, the primary objective of this research is to identify the most optimal manufacturing process for formulating FDM printed PLA/HA composite structures, achieved through a comprehensive comparison of four distinct mixing methods. These methods include the utilization of a magnetic stirrer, and speed mixer, which will be systematically examined for fabricating PLA/HA material. In order to arrive at a sound conclusion, this study will conduct thorough mechanical and tribological characterizations of the FDM printed PLA/HA structures, aiming to ascertain the best methodology for fabricating PLA infused with 3% wt of HA. By presenting these findings, this research aims to contribute significantly to the collective knowledge surrounding FDM printing and the formulation of PLA-based composites. The data obtained will offer valuable insights for the advancement of this innovative field.

Audio Transcript

Hello everyone and welcome to my project on mechanical and surface characterization of PLA/HA composites.
The main objective of this research is to find an optimal manufacturing method for PLA/HA composite, based on the comparison of three mixing methods. We have seen that previous studies have only focused on the weight percent of Hydroxyapatite in the PLA samples, but no studies have been found yet to focus on the manufacturing method and how it affects the mechanical characterization and surface area of the sample. So, for that purpose, we have proposed three manufacturing methods that includes magnetic stirring, dry speed mix and wet speed mix.
Now, the dry and wet speed mix are not that different, except, the wet speed uses an organic compound called dichloromethane or DCM, which exists in a liquid state at room temperature. Once the material is ready, it is then used for filament extrusion.
This is machine, called extruder where the raw material is fed into which melts these pellets at about 210 Celsius and we can see the filament is coming out on the other side. This filament is then inserted into a 3D printer to print the sample.
This is the next step called indentation, where the machine applies and gradually increases the load to access the hardness and elasticity of the sample. This step is then later on key to analyze the tribology and surface properties of the sample.
From Electron Microscope images, we can see the indentation that was done on the surface with a closer view on the right side.
Apart from the SEM images, we have also done something called EDS, or electron dispersive spectroscopy. Basically, what it does is the electron beam in the electron microscope emits high energy electromagnetic waves, or x-rays, on the surface of sample which results in ejection of innermost electrons and hence, we can see what the chemical composition of the sample is.
As expected, we have seen an abundance of carbon followed by oxygen and phosphorus. The gold is only present because the sample was gold coated before doing EDS to prevent it from burning. All the colored areas indicate the presence of their respective element, and we are also given a spectrum as to the percentage of each element is present.
I think it is important to mention here about the limitation of our Scanning Electron Microscope as it cannot detect hydrogen. We have seen some cases where the percent composition is not adding up to 100% so it‘s probably most likely that this is hydrogen unless we know that our sample does not have any trace amount of hydrogen in it.
PLA/HA composites have plethora applications in the real world from aerospace to modern medicine to especially in bioengineering where it is used in bone fracture repair, which is the motivation of our research.
Now this concludes my video and if you have any questions about my research, don‘t forget to comment down below and I will reach out to you as soon as possible. Thank you very much!